Science
ACTUAL PROBLEMS OF AVIATION AND AEROSPACE SYSTEMS
Kazan Daytona Beach


Academician Valentin Glushko

(to the 100-th Anniversary)

V.F.Rakhmanin, V.S.Sudakov

NPO Energomash of Academician V.P.Glushko name

100 years have passed since the date of a birth of an outstanding scientist and the designer, the pioneer of space-rocket engineering, the founder of a domestic liquid rocket engine building, twice Hero of Socialist Labour (1956, 1961), Winner of Lenin (1957) and State (1967, 1984) premiums of USSR, Academician Valentin Petrovich Glushko.

V.P.Glushko's life and activity - an example of a civil and scientific feat. He was born September, 2nd, 1908 in Odessa. V.P.Glushko's originality as persons was showed already in young years when under influence of Jules Verne', of K.E.Tsiolkovsky and correspondences with him Valentin has determined the main purpose of life - realization of interplanetary flights. There are words of young Glushko, written by him to K.E.Tsiolkovsky in 1924: <Concerning that, as far as I am interested in interplanetary flights, I shall tell only that it is my ideal and the purpose of my life which I wish to devote for this great activity>.

V.P.Glushko remained true to this solution all creative life. Finishing in 1928 study at the Leningrad University, he has selected for theme of graduation work the project of spacecraft with the electro-thermal rocket engine. With maximalism inherent to a youth V.P.Glushko has decided to apply the engine having specific impulse of thrust in dozens of time above, than at the most perfect engines working on chemical propellant. Such value of specific impulse could be received, burning metal in high-power electro discharge. Presented in the spring 1929 in the Leningrad branch of Inventions Committee the project of engine has received positive responses of professor M.V.Shuleikin and engineer N.I.Tikhomirov, chief of Gasdynamic laboratory (GDL). N.I.Tikhomirov has suggested V.P.Glushko to start technical realization of project of his engine and since May, 15th 1929 V.P.Glushko became employee of GDL. Under his technical management the small collective of designers-researchers conducted development of a design and experimental tests in laboratory of Leningrad Physic-Technical institute. As a result of these activities the efficient working model of the first-ever electro-thermal rocket engine has been created. At the same time these activities have shown, that there is no real capability to ensure the engine with sufficient power supplies on the ground and, especially, onboard a space vehicle. The idea of creation of electro-thermal engine advanced technical feasibilities, activities have been stopped. Development of engine for flight in a space advanced natural process of space engineering, because before to fly in space, it was necessary to have the engine, capable to overcome force of Earth gravity. About such engine there were theoretical development in K.E.Tsiolkovsky's works, well known V.P.Glushko. And he in the beginning of 1930 is switched to creation of liquid rocket engineering.

At the initial phase of history of rocket engineering development of design of engine efficient during several tens seconds was the main task at creation of liquid-propellant rockets. V.P.Glushko begins with development of experimental models of liquid propellant rocket engines (LPRE), received name ORM (experimental rocket motor), which is used for all family of engines developed V.P.Glushko in 30th years.

The first conducted in our country in the summer 1931 tests of LPRE have showed, that at a seeming simplicity of a design, careful studying physical and chemical processes occurring in chamber of ORM is required. V.P.Glushko with participation of B.P.Petropavlovsky, G.E.Langemak, N.G.Chernyshev, I.I.Kulagin and others, having experience of development of solid-propellant rocket shells, started research works. The technological questions arising at creation of LPRE advanced a level of scientific achievements of the beginning of 30th years of XX century in thermo and gas dynamics, heat transfer, chemical kinetics, metallurgy, mechanics and a number of other sciences. Necessity of maintenance of functionability of combustion chamber of LPRE at temperature of combustion of propellant nearby 3000 °C in a combination with pressure of chemically active gas medium in tens atmospheres during several tens seconds demanded both creations of new computational techniques, and realization of full-scale experiments.

At the first phase development of rocket engineering was conducted without any scientific program. The sequence of research activities was determined intuitively and developed in process of obtaining experimental results. Having conducted the first research activities, V.P.Glushko special attention gives obtaining of high value of specific impulse of thrust. In these researches he uses various chemical substances: as oxidizer - liquid oxygen, nitrogen tetroxide, nitric acid, solutions of nitrogen tetroxide in nitric acid, tetranitromethane, hydrogen peroxide, chloric acid; as fuel - gasoline, toluene, kerosene, beryllium. Then he has offered ways of increase of efficiency of propellant for LPRE by increase of their density by deep cooling and introduction of heavy inert additive, and also three-component propellant - oxygen with hydrogen and beryllium. It is necessary to emphasize, that in search of highly effective propellant V.P.Glushko was engaged all creative life, he was single one among domestic chief designers of rocket engineering who carried out similar researches, and whose proposals on structure of propellant have been realized at creation of engines and rockets.

Various propellant components demanded application of various ways of ignition at start up. V.P.Glushko used in researches as already known ways: ignition from electrospark or from electrobridge of incandescence, and ways for the first time applied by him: from powder grain or chemical ignition by start fuel. Last two ways have widely entered in practice of rocket engineering.

Searches of efficient design of combustion chamber became following step to creation of rocket engine. The definition of effective exponential profile of supersonic part of nozzle became one of the first activities. Before in all known theoretical activities it was recommended to design this part of nozzle as conical one, various angles of cone were offered only.

ORM family, developed in 1931, is intended for check of various versions of design, capable to maintain effect of chamber temperature and pressure during tens seconds. First chambers of ORM, by analogy to powder engines, had not outside cooling. Thermal-protective coating should provide their functionability. Ceramic coating of zirconium dioxide has shown the best results from checked up coatings, it found wide application in the subsequent practice of rocket engineering. However to limit only by thermal-protective coating was not possible. It is required implementation of additional cooling. The applied outside ribbing of wall as in air cooling piston engines has appeared ineffective, it was necessary to cool ribbed wall by flow of propellant component. So in 1933 for the first time design of channel of regenerative cooling of chamber of LPRE, consisting of ribbed internal and smooth outside walls, was created. In the most heat-stressed segments of chamber the wall has spiral ribbing. The chosen design and installation places of swirl-type injectors created additional cooling of wall by an internal propellant layer. Internal cooling also for the first time has been applied in domestic design of chambers of LPRE.

Results of cycle of tests of chambers of same design on nitric acid + kerosene and liquid oxygen + kerosene propellant have shown the best functionability of internal wall of chamber at operation on first propellant. During the same period it has been determined, that among high-boiling oxidizers nitrogen tetroxide gives the highest specific impulse of thrust, but in connection with absence of its industrial production in USSR, the further activities were conducted with nitric acid as oxidizer.

Except for experimental researches V.P.Glushko has executed a number of computational-design works which have not received completion by hardware manufacturing. So, in 1932 drawings of turbopump unit with centrifugal pumps and a drive of turbine by gas which is taken from the combustion chamber have been developed, and also project of RLA-100 rocket (rocket vehicle with 100 km altitude of ascent) with gimbals mount of LPRE at thrust 3 tn are issued. Installation of gyros was envisioned for stabilization of rocket flight. Features of start up and flight control of RLA-100 rocket were supposed to be developed at launches of experimental small sizes rockets RLA-1, RLA-2 and RLA-3 with ORM-52 engine at thrust 300 kg.

This engine, and also ORM-50 engine at thrust 150 kg, intended for installation on "05" rocket of GIRD design, have passed in 1933 the first in the USSR official acceptance firing tests under control of interdepartmental commission with issue of corresponding certificate.

The significant event in development of rocket engineering in our country became organization in October 1933 the first-ever Reactive scientific research institute (RNII) by association of creative collectives of GDL and GIRD. In RNII V.P.Glushko has headed sector on development of LPRE on nitrogen acid propellant. In creative rivalry with the former employees of GIRD which are developing oxygen LPRE, V.P.Glushko engines have received a priority owing to not only best operational properties of high-boiling propellant, but also more perfect design created on the basis of research activities within 1931-1933 in GDL.

During activity in RNII since January 1934 till March 1938 series of engines from ORM-53 up to ORM-102 has been designed under direction of V.P.Glushko, from them ORM-65 with regulated thrust from 50 up to 175 kg, combustion-chamber gas pressure 24 atm, specific impulse of thrust 210 sec has received the greatest popularity. This engine was intended for <212> cruise missile and RP-318 rocket-glider of S.P.Korolev' design. The engine possessed high functionability: one copy of ORM-65 has conducted on test stand about 50 start-ups at total running time more than 30 minutes.

During same period first in our country GG-1 and GG-2 gas generators, working on nitric acid and kerosene with ballasting by water, have been developed and tested under direction of V.P.Glushko. Duration of test of gas generator was determined by capacity of stand tanks, total operating time of GG-1 has made about 2 hours.

Besides fulfillment of design activities, V.P.Glushko successfully conducts invention activity, receives certificates on inventions, and also publishes a number of articles in collection, reads lectures in Air force engineering academy, speaks with papers at institute and all-Union conferences, writes together with G.E.Langemak book.

In September 1937 V.P.Glushko is 29 years old engineer, 8 years he successfully is engaged in favorite business, every year he comprehends features of LPRE creation more deeply. In the end of 1937 - beginning of 1938 ORM-101 and ORM-102 have been developed by him. These engines are differed from previous development by functional efficiency and design elegance. But at this time there was a sharp turn in his life. In March 1938 on false charge in participation in anti-soviet organization V.P.Glushko has been arrested. During investigation he has been subjected to physical and moral violence and has been forced to recognize the framed up charges. His appeals to Vyshinsky, Yezhov, Beriya, Stalin with requests to examine objectively his cause have not given positive result and the special meeting at People's Commissariat of Internal Affairs in August, 15th 1939 has sentenced V.P.Glushko to 8 years in corrective-labor camp. However, as expert in the field of defensive industry, V.P.Glushko has been directed in special prison of 4-th Special department of People's Commissariat of Internal Affairs. In the beginning it was special prison at Tushino' aircraft factory where V.P.Glushko has developed drawings of GG-3 gas generator, and then, on basis of ORM-65, the rocket booster for S-100 and Stal-7 airplanes, allowing to increase speeds of flight by 80 and 160 km/hours. For the further development of boosters for aircraft V.P.Glushko in the autumn 1940 has been transferred in special prison at the Kazan aviamotor plant.

In Kazan V.P.Glushko as head of group of engineers and technicians - prisoners conducts development of RD-1 engine working on nitric acid and kerosene. In the beginning of 1942 this group was reorganized in Design Bureau in structure of OKB-16 of 4-th Special department of People's Commissariat of Internal Affairs. Prisoners - professors G.S.Zhiritsky, K.I.Strakhovich, A.I.Gavrilov, V.V.Pazukhin, engineers D.D.Sevruk, V.A.Vitka, G.N.List, N.L.Umansky, N.A.Zheltukhin, N.S.Shniakin etc are worked in this Design Bureau under V.P.Glushko' technical management. In August 1942 V.M.Bolhovitinov and A.M.Isaev have visited Kazan special prison. On A.M.Isaev' memoirs, this acquaintance with V.P.Glushko and his activities have finally convinced him about capability of LPRE creation, and A.M.Isaev has made a decision to devote all life to this business.

In November 1942 under V.P.Glushko' petition S.P.Korolev also being in imprisonment has been transferred to Kazan from Omsk. Here S.P.Korolev became responsible for integration of RD-1 engine with Pe-2 airplane. Flight tests of Pe-2 with RD-1 engine have begun on October, 1st 1943. Optimization of ignition of propellant at altitudes more than 3.5 km was the main complexity at flight tests. This problem has been solved by introduction of chemical ignition by start fuel. The engine in such design has received RD-1KhZ designation.

RD-1 and RD-1KhZ engines have passed a cycle of flight tests on La-7, Yak-3, Su-7 fighters and Pe-2 bomber. The maximal addition of speed of Yak-3 airplane has made 182 km/h.

The achieved successes in development of military engineering have been highly estimated: on July, 27th 1944 on representation of People's Commissariat of Internal Affairs V.P.Glushko and his nearest employees - D.D.Sevruk, G.S.Zhiritsky, S.P.Korolev, U.N.List, V.A.Vitka and others have been ahead of schedule released with removal of a previous conviction. Former prisoners have made a creative core of again organized OKB of reactive engines led by chief designer V.P.Glushko and his deputies D.D.Sevruk, G.S.Zhiritsky and S.P.Korolev. In September 1945 administrative board of OKB-RD has received the state awards for development of military engineering: V.P.Glushko and D.D.Sevruk - orders of Labour Red Banner, others - orders Honour>.

After Great Domestic war Soviet engineers went to Germany for studying trophy military engineering. V.P.Glushko with engineers of OKB-RD has left to Germany in July 1945. He was in business trip till November 1946 with small intervals. For this time employees of OKB-RD have found design and production documentation, and also industrial equipment for manufacture of engines of А-4 rocket, have reconstructed firing stand for tests of chambers of this engine and have received experience of practical activity on stand, have found out some completely assembled engines and number of units and aggregates suitable for assembly of several more engines. V.P.Glushko has supervised over these activities and has headed department on liquid engines in Special governmental commission.

Generalizing experience and state of affairs with development of rocket engineering in Germany, V.P.Glushko has directed two reports: to chairman of Special governmental commission L.M.Gaidukov on November, 23rd 1945 and to minister of arms D.F.Ustinov on May, 31st 1946. In them he has stated the program of creation in the USSR the rocket industry, and also has offered the nominee his for a post of chief designer of OKB of rocket engines with subordination of an experimental plant on manufacture of these engines. Much from offered by V.P.Glushko was included in Decision of Council of Ministers of USSR of May, 13th 1946 and number of subsequent decisions.

In July 1946 V.P.Glushko has been appointed by chief designer of OKB at aviation plant ©456 in Khimky. OKB-RD collective was transferred from Kazan to Khimky. Again organized enterprise has received the task to reproduce from domestic materials the engine of А-4 rocket and to create the technical basis for designing new engines. Working in difficult life conditions, collectives of OKB and plant have successfully coped with a task: in May 1948 the first firing test of the first example of RD-100 engine have conducted at new constructed firing stand in Khimky. Within 3rd years from 1948 up to 1951 RD-101 engine forced on thrust from 26 up to 37 tn has been developed. Following forced on thrust up to 44 tn RD-103 engine has ensured flight range of R-5 rockets up to 1200 km. Reliability of this rocket has allowed installing a nuclear warhead on it. For this development OKB-456 in April 1956 was awarded by order of Labor Red Banner, V.P.Glushko is awarded by rank of Hero of Socialist Labor, a number of employees of OKB and plant was received the state orders.

Successful creation of R-5 rocket has allowed setting for its developers a task about creation of intercontinental missile with nuclear warhead. Development of engines for such rocket have charged to V.P.Glushko' OKB. By this time the design of soldered-welded combustion chamber is developed in OKB-456. Such design is capable to work reliably at large pressure and to provide any thrust within the limits of technical feasibility. Collectives of OKB and plant have successfully decided this task. First launch of R-7 rocket took place May, 15th 1957, in 3 years after obtaining the technical project on development of engine, first successful flight test - in August of same year, and same rocket put into orbit the first artificial satellite of Earth in October, 4th 1957. For successful development of engines of R-7 rocket V.P.Glushko has received rank of winner of Lenin premium.

For outstanding scientific-technical contribution to theory and practice of domestic engine engineering V.P.Glushko in 1958 has elected the full member of AS of USSR.

In 1961 for contribution in creation of samples of the space engineering, ensured Yu.A.Gagarin flight, he is again awarded by rank of Hero of Socialist Labor, OKB-456 has received Lenin's order, employees of OKB and plant have received the state orders.

The space age has begun since launch of the first satellite in history of mankind, and rapid development of rocket engineering has begun in our country. The essential contribution to creation of rocket-nuclear shield and investigations of space made enterprise, headed by V.P.Glushko. So, since 1948 until 1974 when V.P.Glushko became general designer and director of NPO "Energia", the highly effective engines installed on 19 missiles (on 7 of them on I and II stages) and on 15 space rockets (on 9 of them on I and II stages) are developed and put in operation under his management.

All engines are jointed with unified characteristic - extremely high profitability. And at the same time each engine had novelty aspects. It is combustion chamber having all force details of titanium alloy, it is received specific impulse of thrust in 352 sec, record for LPRE of open scheme, it is single-component gas generator working on thermal decomposition of UDMH, it is start bottles for engine start-up, it is "gun" start of oxygen engine from silo, and starterless engine start-up, it is gimbaled main chambers of engine, it is all gimbaled engine, it is spherical form of power structure of 2 component gas generator, it is modular layout of propulsion system of I stage, it is layout of engines in 2 chambers and 4 chambers versions, it is application as an oxidizer - nitrogen tetroxide and liquid fluorine and as fuel - UDMH and ammonia. But how many design projects still remain not demanded ones.

As to a propellant, how it was already spoken, V.P.Glushko since first years of activity on liquid rocket subjects paid large attention to selection of effective propellant. It was one of scientific directions of his activity. He did not isolate in use of one propellant even having good power characteristics. At a selection of propellant V.P.Glushko closely coordinated potential energy, specific weight and operational properties of chemical substances. Proceeding from a integrated estimation, V.P.Glushko in a course of lectures in Air Force Academy in the middle of 30th years and on Highest engineering courses in the end of 40th years has characterized liquid hydrogen as little use propellant component for operational use in rocket engineering. Such conclusion has been made on the basis of lowest temperature of boiling and extremely small specific weight of hydrogen. And for this conclusion made at first phase of development of rocket engineering, opponents accuse V.P.Glushko for delay of use of hydrogen in domestic rocket engineering. In that case it is necessary to add to him and K.E.Tsiolkovsky who in article, published in 1936, asserted: . But perfection of cryogenic engineering has allowed to take off questions of storage of liquid hydrogen and in the beginning of 60th years development of project of engine on fluorine-hydrogen propellant have started in OKB-456, and in the middle of 70th years, general designer and director of NPO "Energia" V.P.Glushko has made decision to use the hydrogen engine on second stage of "Energia" launch-vehicle. So, contrary to distributed opinion about negative attitude to use of hydrogen, V.P.Glushko became the first domestic rocket designer, created a rocket with hydrogenous propellant.

Except for practical activity on application of new highly effective propellant, V.P.Glushko conducted scientific activity in this direction. So, course of his lectures was published in 1936 by publishing house of Air Force Academy, and book was published in 1955 by publishing house of Ministry of Defense. Besides V.P.Glushko for many years headed Scientific council at Presidium of Academy of science of USSR on problem.

Making the review of V.P.Glushko' activity, it is impossible to pass by drama page in history of domestic space rocket engineering. It is a question of negative experience of creation in 60th years of N-1 and UR-700 high-power space launch-vehicles. At a selection of propellant for I and II stages engines of N-1 V.P.Glushko started with available positive experience of development of engines for M.K.Yangel' rockets on oxidizers: nitric acid, oxygen and nitrogen tetroxide in pair with UDMH as well as with increased bent of oxygen-kerosene propellant for high-frequency instability which has shown at development of engines for R-7 and, especially, R-9 rockets. The time was important factor also - under the governmental decree flight tests of N-1 should begin in 1965, i.e. for ground development of engine was devoted about 3 years.

OKB-1 has given technical specifications for development of preliminary designs on offered by V.P.Glushko 3 versions of above-stated propellant. The technical specification for development of preliminary design of oxygen-kerosene engine has simultaneously been given in N.D.Kuznetsov' OKB. From presented in the end of 1961 4 versions of engines, differing propellant components, OKB-1 has chosen N.D.Kuznetsov' engine. The interdepartmental commission under presidency of president of Academy of science of USSR M.V.Keldysh in June 1962 has agreed with selection of OKB-1 and has approved preliminary design of N-1 rocket with oxygen-kerosene propellant.

During development of N-1 rocket alternative proposal of V.N.Chelomei to develop UR-700 rocket was appeared. For this rocket V.P.Glushko' OKB developed RD-270 engine of I stage at thrust 640 tn in one chamber on nitrogen tetroxide and UDMH under "gas-gas" scheme. The destiny of both projects is practically identical: activities on UR-700 are stopped in 1969 at phase of fire development test of engine, and N-1 - in 1974 after 4 unsuccessful rocket launches in the two-stage version, conducted since February 1969 till December 1972. But in this negative situation there was also a place for positive results. Rejected by OKB-1 version of engine on nitrogen tetroxide and UDMH has received a start in life on I stage of UR-500 rocket more known under "Proton" name and already more than 40 years are in flight operation. One fact from history of creation of this engine - first test flight of "Proton" rocket is executed on July, 16th 1965. We shall remind that beginning of flight tests of N-1 was planned for 1965. The experience of development of jumbo engine for UR-700 also has not gone to waste - it has been used at development of RD-170 engine.

Development of rocket engineering went all times on a way of increase of characteristics of rockets for the solution of new, more complex scientific-technical problems, and it led to large financial and time expenses. And development of engines is one of the most expensive articles by way of creation of rocket. The analysis of domestic history of creation of rockets has shown, that new engine is developed practically for each new rocket with all expenses following from it. Having made such analysis, V.P.Glushko in the end of 60th years has developed the program of creation of successive line of space rockets, based on quantity of installed modular engines. So, rockets of light class have 1 modular engine on I stages, middle class - 2-3 engines, heavy class - 4 and more engines. Once developed at stand and in flight the modular engine then with the minimal changes and check tests is used on new space rocket.

After acceptance of the decision about termination of works on N-1 by political leaders of country D.F.Ustinov in May 1974 has suggested V.P.Glushko to head the domestic space program. For concentration of scientific-technical forces NPO "Energia" led by general designer and director V.P.Glushko has been organized. The new general designer has come with detailed program of further development of domestic space engineering. He has suggested to introduce into practice the developed by him principle of creation of line of space rockets with use of unified modular engine. This method was realized at creation of "Energia" heavy class launch-vehicle and "Zenit" medium class launch-vehicle on first stages of which 4 engines RD-170 and one engine RD-171 have been installed accordingly. The idea of creation of these engines belongs V.P.Glushko. RD-170/171 engines are developed under V.P.Radovsky' direct technical management. The hardest activity has crowned success: at first in April 1985 first flight test of "Zenit" launch-vehicle has taken place and then the first stage of this rocket which are being on technical essence by unit "A" of "Energia" launch-vehicle has successfully conducted in two flights of "Energia" launch-vehicle in May 1987 and November 1988.

Creation of "Energia" and "Zenit" launch-vehicles should become the beginning of development of subsequent line of space rockets. In plans of NPO "Energia" there was development of "Groza" medium class rocket with two RD-170 engines, and also "Vulcan" super heavy class rocket with eight RD-170 engines. Design development for future researches of Moon and planets of Solar system were conducted also.

During same period V.P.Glushko led activities of NPO "Energia" on perfection of piloted spacecrafts "Soyuz" (and their modifications "Soyuz T" and "Soyuz TM"), "Salut" orbital stations and to creation of base module of "Mir" long-term orbital station. Programs of piloted flights, including international are successfully realized. But creation of <Energia - Buran> space-rocket system became triumph of activity of V.P.Glushko.

Valentin Petrovich Glushko has died on January, 10th, 1989. His child - "Energia-Buran" universal space-rocket system - did not make more flights without its creator.

Valentin Petrovich Glushko's huge work is adequately appreciated. International astronautics federation has awarded his by international diploma for achievements in field of development of space-rocket engineering and research of physic-technical problems of power, and he was elected its full member in 1976. V.P.Glushko's name in 1994 was given to crater on visible protected side of Moon. This crater adjoins to others, carrying names of greatest researchers of the world - Niels Bohr, Albert Einstein, Galileo Galilee, John Dalton.

For creation of rocket engines owing to which launch of first artificial satellite of Earth was conducted V.P.Glushko became winner of Lenin premium in 1957. In 1958 V.P.Glushko became the full member of Academy of sciences of USSR and is awarded by K.E.Tsiolkovsky's Gold medal . In 1961 V.P.Glushko is awarded by second Gold medal of Hero of Socialist Labor. The scientist became honorable citizen of several cities of our country, his name has street in Moscow and avenue in Odessa, streets in other cities also.

NPO Energomash bears proudly today name of Academician Valentin Petrovich Glushko - founder and permanent scientific-technical chief. The enterprise puts before itself new challenges and tries to realize them on highest scientific and technical level. The new engines created by his pupils and followers will be the best memory of Valentin Petrovich Glushko.

 



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