Science
ACTUAL PROBLEMS OF AVIATION AND AEROSPACE SYSTEMS
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Benefits of the International Space Station

William H.Gerstenmaier

National Aeronautics and Space Administration (NASA)

The International Space Station (ISS) is rapidly approaching completion of the assembly phase with all core elements successfully integrated and functionally verified on-orbit. The program will soon transition to its full utilization phase. This paper briefly summarizes the intangible benefits brought about through this unprecedented global partnership, and elaborates on the tangible benefits associated with ISS operations and utilization. The future potential of the ISS is at least as great as the engineering achievements already in hand.

Introduction

The ISS represents the culmination of over two decades of dedicated effort by an international team spanning Canada, Europe, Japan, Russia and the United States. Working in unison on design, development, assembly and operations in space has set new standards for international cooperation and engineering of human rated space systems. With this leap forward in human space operations come many benefits. The intangible benefits are quickly recognized but difficult to quantify with precision.

Nonetheless, such benefits are real and indeed at the very basis of the human drive to achieve ever-increasing levels of performance. Alternatively, the tangible benefits are practical, measurable and unambiguous. The tangibility of ISS is readily apparent when one compares early concept designs with the physical reality of an approximately 500 metric ton permanently crewed, full-service space platform that is now operating at an altitude of 350 kilometers in a 51.6 degree inclination to the Earth's equator. However, in order to reap real benefit from this endeavor, one must take the time and effort to reflect on both tangible and intangible benefits and costs. Without this reflection, a large benefit of ISS to future projects and technology will be lost.

Benefits can also be viewed retrospectively and prospectively. The benefits of the ISS to date are largely, although not exclusively, in the realm of space systems engineering and operations, while future benefits extend into the vast domains of science and applications. This latter aspect was captured succinctly by prior NASA Administrator, Michael Griffin, when he remarked ":it will be the most unique laboratory anyone has ever created. If we use it properly, if funds are appropriated to allow us to use it properly, we will not fail to make ground-breaking discoveries. We do not know what those are, but we know that we will not fail to make such discoveries." The path of science and applications can change abruptly with the emergence of a disruptive technology. The ISS is unquestionably a highly capable scientific laboratory and engineering technology test bed operating in an extraordinarily unique natural environment. The future is promising.

Intangible Benefits

While the intangible benefits are well established and frequently cited, it is useful to quickly review the full scope. These can be generally characterized as: (1) exploring the unknown; (2) human inspiration; (3) international cooperation; (4) global leadership; (5) industrial growth, and; (6) educational stimulation. Each has unique features that contribute to a collective benefit that could be attributed to all of space exploration and development, but in this instance is focused on the most recent plateau of achievement - the ISS.

Since the emergence of civilization, exploring the unknown has been a hallmark of progressive societies. It has also been a hallmark of NASA, and our global space agency partners, and is documented in detail in the NASA history series of the same title. It's a rich history that spans human and robotic exploration and discovery across half a century. The reward for exploring the unknown lies in discovery and the awareness that each new finding brings us one step closer to understanding our world and reaping the benefits of new knowledge. In the case of ISS, exploration may be actually learning to assemble, operate and maintain a large facility in space, since we are learning what is required to live off our planet.

Traveling and living in space has consistently evoked a strong sense of public inspiration, because it offers hope in a future that involves humankind's evolution outward into our universe. Young and old alike aspire to this adventure and achievement. ISS crewpersons are among the most sought after personalities for appearances at events ranging from elementary schools to retirement homes. The hopes and aspirations of these public audiences are embodied in their desire to live vicariously through the life experiences of space explorers.

The ISS program has been undertaken by a global alliance that assesses international cooperation at the highest of values. Such an assessment is justified because it recognizes that the efforts of many nations acting together compound to multiply the performance achieved and benefits derived. ISS partners have transcended geopolitical challenges through their cooperative relations. Barriers in distance, language, culture, technological maturity, engineering standards, economic competitiveness, industrial capacity, and nationalism have been overcome, thus setting new standards for future international cooperative endeavors in science and technology. ISS taught us that we must be willing to compromise purely nationalist goals for the greater goals of space exploration. This compromise provided a diversity in capabilities that was not achievable as an individual country.

In terms of technological leadership, the ISS is among the greatest human achievements in history. Each global partner has increased their national proficiency in the ability to live and work in the remote and hostile environment of space. This was accomplished through mutual education in an atmosphere of collective problem solving.

As a result, leadership has been unequivocally established in large scale space systems integration - a technical aptitude that simply did not exist prior to the ISS program. The magnitude of the space and ground systems involved in ISS operations, and distributed across North America, Europe and Asia, far exceeds that of any prior civil endeavor. The techniques employed in assembly of the ISS, and supported by space vehicles from around the world, have been of an engineering complexity heretofore never imagined. ISS required acceptance of technical standards unique to each of the countries involved and allowed for different approaches from each country. This required NASA to look at these standards and to judge them equivalent to US standards, although very different.

The completed ISS represents an opportunity for industrial growth that can be characterized by creation of economies involving unique applications. It will be operated as an "industrial commons", where private firms can access a new environment for R&D of products and services. This is evidenced by two recent initiatives that foreshadow what is to come in the next decade. In one instance, NASA has begun a transition to commercial cargo resupply services (CRS) that involves procurement of services from entrepreneurial companies that have undertaken private development of space vehicles. In another case, NASA will procure commercial water supplies that are based on recycling of ISS waste carbon dioxide through the Sabatier technique. We have already entered into agreements with several private firms that will use the ISS for R&D purposes, and have issued a public announcement-of-opportunity to remain indefinitely open to further proposals.

Finally, any endeavor of this scope requires individuals with extensive training in science, technology, engineering and math (STEM). By their very nature, programs of this magnitude stimulate education as they provide career opportunities for students at the undergraduate, graduate and post-doctoral levels. In parallel, for primary and secondary school levels, younger students have the chance to participate in human space flight through televised broadcasts, experiments and personal visits by program personnel. To date, over 30 million students have had the opportunity to receive ISS broadcasts. While the number of students stimulated to pursue STEM careers cannot be reliably estimated, it is nonetheless obvious that interest levels are high and widespread.

Tangible Benefits

The tangible benefits of the ISS program are too extensive to address in a summary fashion. The balance of this paper thus turns to those outcomes in two general categories: (1) NASA mission-driven research; and (2) research applied to US national needs. The former includes those benefits that accrue directly to NASA while in pursuit of its primary mission to explore space, while the latter encompasses US needs for R&D to advance national goals in fields that, although not directly related to space, stand to benefit from the advanced technologies and access to space environments afforded by the ISS.

NASA Mission-Driven Research

Human Biomedical Research

The ISS is NASA's only long-duration flight analog for future human missions involving long transit times. It provides an invaluable laboratory for research with direct application to risks associated with missions beyond low Earth orbit (LEO). The ISS is being used to identify and quantify risks to human health and performance, identify and validate potential risk mitigation techniques, and develop countermeasures for future missions. The ISS crew is conducting research to develop knowledge in areas of clinical medicine, human physiology, cardiovascular performance, bone and muscle health, neurovestibular medicine, diagnostic instruments and sensors, exercise and pharmacological countermeasures, food and nutrition, immunology and infection, and human behavior.

Engineering Technology Development

The ISS provides a unique opportunity to flight test components and systems in the space environment and optimize subsystem performance. It is the only space-based test-bed available for critical systems such as closed-loop life support, EVA suits, energy storage, and automated rendezvous and docking. Characterizing and optimizing system performance in space reduces mission risks and yields next-generation capabilities for long distance and autonomous vehicle and systems management.

As a direct result of the ISS Program, the inventory of space qualified materials, piece-parts, components, assemblies, subsystems, and systems is expanding rapidly.

Developing confidence in systems for water and waste recovery, oxygen generation, and environmental monitoring is important as the distance and time away from Earth is extended. The ISS will be used to demonstrate closed-loop life support for oxygen and water systems. In 2010, a Sabatier system will combine carbon dioxide and excess hydrogen to produce water for the generation of oxygen. When the closed-loop life support system is operational, it will reduce the amount of consumables needed by approximately 80 percent. This demonstration is critical for future exploration missions. We are also learning techniques necessary to maintain these critical systems. To generate power, ISS has the largest solar arrays ever deployed. Understanding how system components perform is important to longer stays in space. The solar arrays cover an area of 27,000 square feet (one acre) and generate 708,000 kW hours per year (enough to power 50 homes). Forty-eight nickel hydrogen rechargeable batteries are used for energy storage, and gimbals mechanisms allow solar tracking and thermal radiators to maintain battery temperature. The operating experience accrued on the ISS will be applicable to future power systems in space.

Mission Operations Research

Demonstration and validation of the human-machine interfaces enable sustained spacecraft operations over long periods of time. Advances in crew and robotic operations, on-orbit maintenance and repair, in-space assembly, and demonstrations of crew and cargo transportation vehicles are essential to venture beyond LEO. Assembling six major truss segments, eight solar array wings, and four laboratory modules with interconnecting nodes demonstrates the precision and coordination necessary for in-space assembly of large structures. Autonomous rendezvous and docking capabilities, essential to complex future space missions, are demonstrated through launch vehicles that transport crew and cargo to ISS. These vehicles currently include the Space Shuttle, Russian Soyuz and Progress spacecraft, and the new European Automated Transfer Vehicle (ATV)

and Japanese H-II Transfer Vehicle (HTV).

In the future, U.S. Commercial Resupply Service (CRS) vehicles are also anticipated.

The ISS robotic arms provide the ability to assemble large elements in flight, while ground control of robotic activities enables more efficient use of valuable crew time. The 55-foot-long robotic arm can move 220,000 lbs. -- the mass of the Space Shuttle. Canadian, Japanese, and European robotic arms work on different portions of the ISS and can be commanded via the ground, or by the crew on orbit. These robotic operations are carefully choreographed between ISS crew and the global operations teams. DEXTRE, a two armed robot, will be used for some tasks normally provided through EVA, and will advance operational knowledge for robotic repair.

Development of displays and controls is important for future spacecraft system designs. Software tools play a role in helping crews virtually practice EVA, or robotic tasks, before they ever don spacesuits. More than 50 computers control on-board systems, and use some 2.5 million lines of ground software code to support 1.5 million lines of flight software code. Standard communication protocols control crew displays and software tools, while common flight software products, tools, interfaces, and protocols enhance operational practices.

ISS provides a real-world laboratory for logistics management and inflight maintenance and repair concepts for future spacecraft. These techniques demonstrate an ability to evolve and adapt through daily operations. Common component designs simplify sparing systems and are used to minimize the number of spares stored on orbit (e.g., common valve design). Interoperable hardware systems include the common berthing mechanism, utility operations panel, international standard payload racks, orbital replacement units, crew equipment, and robotic grapple fixtures.

Through thousands of days of operating experience, the ISS is demonstrating the maintainability and reliability of hardware components. Models used to predict this reliability and maintainability are enhanced by measuring the mean-time-between failure performance on hundreds of components, including pumps, valves, sensors, actuators, solar arrays, and ammonia loops. ISS crews have had to demonstrate repair capabilities on internal and external systems and components, as well as hardware not originally designed for on-orbit repair. Repairs have been performed on malfunctioning space suits, computers, treadmill bearings, oxygen generators, carbon dioxide scrubbers, solar arrays, beta gimbals, radiators and remote power control modules. The crews and their ground maintenance counterparts have devised unique solutions that have kept the ISS functioning, including remote maintenance and sustainability procedures, and inspection and repair techniques. This experience has helped identify design flaws and re-deploy improved systems to orbit.

The ISS provides valuable lessons for current and future engineers and managers -- real-world examples of what works and what does not work in space. Developing methods to work with our partners on the ground and in space is critical to providing additional capabilities and solutions to design challenges.

Research Applied to U.S. National Needs

As we transition from the assembly phase to the full utilization phase, the ISS will be operated as a US national laboratory and thus made available to other US government agencies, academic institutions, private firms and non-profit institutions. At that stage, the benefits will extend beyond NASA and begin accruing in areas related to US national needs for: (1) improvement in human health; (2) environmental research; (3) energy systems research.

Improvement in Human Health

Improvement in human health is the mission of the US National Institutes of Health (NIH). Consistent with this, the NIH entered into a memorandum of understanding with NASA to use the ISS for research. In Spring 2009, NIH issued a three year rolling announcement for research grants in areas including: (1) cancer; (2) heart, lung and blood disorders; (3) aging; (4) arthritis and musculoskeletal and skin diseases; (5) biomedical imaging and bioengineering; (6) child health and human development; and, (7) neurological disorders and stroke. Research is scheduled to begin by the close of 2010. In preparation for the utilization phase, NASA has entered into agreements with private firms such as Astrogenetix, Inc. as pathfinders for the future. Based on basic research funded by NASA under prior grants, the company is now pursing vaccine development under microgravity conditions. A vaccine target for salmonella-induced food poisoning was discovered in 2009 and the company is seeking investigational new drug status from the US Food and Drug Administration. Follow-on experiments are underway on a variety of bacterial pathogens, including methicillin resistant staphylococcus aureas (MRSA), which is accountable for almost 20,000 human deaths per year.

Environmental Research

At the macro level, ISS began serving as an Earth observation platform when the first crew arrived and began using handheld cameras to photograph the Earth. The spatial resolution that can be achieved is comparable to, or better, than many satellites and under certain conditions a spatial resolution of 6 meters is possible. Every month approximately 3000 - 4000 images are downloaded. These images have aided researchers in a variety of studies such as urban growth, vegetation cover changes, biogeography, cartography, hydrology, atmospheric research, and in the study of aquatic organisms, biomass, coral reefs, endangered species, algal blooms, icebergs and glacial analysis. The photographs taken over time on ISS provide a record of the changes taking place on Earth. Most recently, the US Naval Research Laboratory has deployed a hyper spectral imager for the coastal ocean (HICO) and remote atmospheric and ionospheric detection system (RAIDS). The objective of HICO is to demonstrate the detection, identification and quantification of littoral and terrestrial geophysical features. Hyper spectral image data has demonstrated its utility for analysis of land use and land cover, vegetation type, vegetation stress and health, and crop yield. In the ocean, imagery for bathymetry, bottom type, and water optical properties is enabled. These applications are of immediate interest to the US Departments of Agriculture, Commerce, Homeland Security, and Interior. The RAIDS sensor package is designed to perform a comprehensive study of upper atmospheric airglow emissions.

These observations will be used to develop and test techniques for remote sensing of the neutral atmosphere and ionosphere on a global scale. The package is an array of eight limb-scanning optical instruments covering the wavelength region 550 - 8700 Angstroms. The experiment scans the limb of the Earth to measure profiles of airglow from major species in the upper atmosphere. Measurements will be used to determine the composition and temperature of the thermosphere and ionosphere. It will be the most comprehensive survey of the ionosphere and thermosphere in over 20 years. At the micro level, ISS represents among the most sophisticated engineering test beds in the world for oxygen regeneration and water reclamation. A urine processor assembly handles up to 23.2 pounds of condensate, crewmember urine, and urinal flush water to produce a purified distillate. This distillate is combined with other wastewater sources collected from the crew and cabin and is processed, in turn, by a water processor assembly (WPA) to produce drinking water for the crew. The WPA will process a nominal rate of 48.8 pounds of wastewater per day. A portion of the potable water that is produced is used as feed water to an oxygen generation assembly (OGA). The OGA, in turn, electrolyzes potable water into oxygen and hydrogen byproducts. The oxygen is delivered to the cabin. The OGA is selectable to provide between 5 to 20 pounds of oxygen per day.

Energy Systems Research

The ISS is a test bed for research on energy generation, storage and distribution technologies. The continuing series of Materials on ISS Experiments (MISSE) provides a way to test different solar cell materials for accelerated exposure to radiation, atomic oxygen, extremes of heat and cold, and other factors. The Forward Technology Solar Cell Experiment (FTSCE) characterized 36 different solar cell types. A follow-on experiment is scheduled to fly soon. The results will lead to more efficient and durable solar cells for future applications. In the area of energy storage, ISS currently employs nickel-hydrogen batteries that will wear out and need replacement, so the ISS will convert to use of higher density lithium ion (Li+) batteries.

While Li+ batteries are currently used on the ground at very low energy density levels (e.g., cell phones and calculators), the ISS program will advance technology by demonstrating Li+ battery components capable of much greater energy densities. In terms of power transmission, the ISS represents a suitable platform for the demonstration of microwave, or laser optic, transmission technologies. Space-to-space power relays have obvious applications to future space missions, as well as to ground systems involving power generation that is remote from urban loads.

Conclusion

The benefits afforded by the ISS are both intangible and tangible. The intangibles are well known and quickly recognized. Since the future course of science and applications is impossible to predict, the complete range of tangible benefits will only emerge as R&D progresses, and often many years after the initial discovery. Nonetheless, in the history of science and engineering, new discoveries and subsequent applications have inevitably followed the emergence of disruptive new technologies.

As we begin the 21st century, the ISS represents an extraordinary leap forward in civil space technology, and the future potential is at least as great as the engineering achievements already in hand.



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